100 liters to 30,000 liters
|Type of process Tank||
All sweaters – 1/2 sweaters – 1/4 sweaters
Sealing and manhole
Paddle stirrer – propeller stirrer
|Tank type based on application||
Sloping floor. The bottom of the funnel. Lens
Radman Machine Company
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Takin Radman Machine by designing and manufacturing process tank or the same as regular process tank and custom process tank according to the needs of your production line is at the service of factories and manufacturers. Storage tank and processing tank are among the industrial containers whose general purpose can change depending on the dimensions, direction, location and configuration of the wall.
Process tank applications
Storage tanks and process tanks (process tanks) are used in applications such as short-term storage, long-term storage, mixing, crushing of materials. .
User of process tanks in various industries
Chemical, mechanical, or physical processes occur in all industries. Tanks are almost always involved. Process tanks include chemical processing, cosmetics processing, food and beverage processing , oil processing and Used in fuel, paper and pulp processing, pharmaceutical processing, plastic processing, power generation, energy processing, etc.
Material of processing tanks in the food industry
Stainless steels have been a reliable material for use in dairy and food systems for many years and are therefore mainly made of chromium-nickel steel (eg 1.4301 or 1.4404). ) Used in the manufacture of storage and processing tanks. Depending on the required characteristics, other steels (eg 1.4541 or 1.4571) are also used.
Cold rolled steels are used primarily in the Radman machine, since the food is in contact with the surface of the processing tank. These steels are somewhat stronger than their raw material and their surface is significantly smoother. Hot rolled steel is used if the wall needs to be thicker.
Hot rolling has a rougher surface. Squeezing the extra surface of the tank is essential for the production of tanks and vessels. Hygienic standards governing production processes must ensure that the surface of all storage and processing tanks is not in contact with the rough product and is perfectly smooth and polished because the food remains on the rough surface despite cleaning and causes the growth of microorganisms. . This may pose a risk of contamination of food products. Stainless steel and glazed tank surface are the best choice for processing tank, but the price is high.
Process tanks Process tanks
Process tanks (Radman Machine Single Process Processing Tank) Sanitary containers of industrial dimensions that are used for storage or temporary storage of food products, maintain product quality and safety Conserve the consumer. These tanks and vessels perform intermediate processes, including mixing, cooling, and heating, and are critical to the continuous operation of food processing. Process tanks are a type of double-walled tank jacket that is used to rapidly increase the temperature of liquids in the food and dairy industries.
Application of process repositories
Some types of processing tanks in Radman machine are: horizontal tanks, vertical tanks, multi-compartment tanks, etc. Food processing tanks in various types of meat, water processing facilities Fruits, fruits and vegetables, snacks, dairy products, soups, sauces, processing tanks are used for the following products:
Process tank components or Food Process tanks
We know that a food storage tank does not require functional components other than the product tank, which is why at Tekin Machine Radman, each storage and processing tank is tasked. We optimize ourselves and equip it with the right functional components. The type, size and degree of technical features are adjusted according to the intended use and customer specifications.
Whether the storage tank or process tank needs a stirrer and what type should be used depends on the process step for which it is intended. Side-entry and blade agitators and turbo mixers have proven their effectiveness in practice. Stirrers are installed either sideways or from above.
In addition to measuring and controlling equipment, installing a mixer is critical to food processing operations. The structure, viscosity and composition of many dairy products change during the manufacturing process, so it is possible to install several different types of mixers in one product tank.
In-situ washing process CIP ( clean in place )
is a key element in the production, storage and transportation of fruit juices and dairy products: It is important to prevent any contamination caused by germs or bacteria. CIP systems (single Radman Machine) and SIP (on-site cleaning and on-site disinfection). CIP & amp; SIP is a cleaning and disinfecting system, which in the general sense removes all residues, food deposits and microorganisms without opening the tank components and ensures the quality of the product.
Process tanks must be equipped with an on-site cleaning system (single Radman CIP machine) exactly tailored to the type of product and tank. Ventilation equipment is also essential in this regard. It should have cross sections large enough to provide the required ventilation volume. This is the only way to compensate for volume fluctuations due to major temperature differences inside the tank during CIP.
Measuring and controlling equipment Measuring and controlling equipment
All required measurement and control equipment connections should ideally be made to customer specifications.
Heating and cooling Heating and cooling
Performance Heating and cooling technology has been designed separately by experienced engineers. Tubular and plate heat exchangers are embedded and installed in the process tank or the same process tank.
Storage tanks of various shapes and sizes are the main devices of many industrial processes. The temperature of materials stored in tanks can vary significantly from one process to another. Thermal insulation minimizes heat loss and maintains the proper temperature of the tank contents to ensure that processes are performed efficiently.
Some storage tanks and process or process tanks are installed outdoors and need temperature control or protection against temperature changes due to the process. In Radman machine, we mainly use mineral fiber panels or PU foam as insulation materials. The foam can be filled directly for insulation purposes in several functional parts. The most cost-effective types of exterior cladding are aluminum profile sheets, or alternatively, stainless steel can also be used for veneers and walls.
The role of thermal jackets
Or if you need to store materials at different temperatures, a jacketed tank is the best choice. These jackets act as thermal insulation for materials inside the tank and improve temperature regulation. The jacket is a cavity that allows uniform heat exchange between the fluid in it and the tank walls. Depending on the design, there are different types of coats. Jackets can be used on the entire surface of a container or only part of it. Jackets can be split around the tanker to split the heating and cooling streams. But it is important to know that there are different jackets that are used for different purposes:
Half-Pipe Coil Jackets
Pipe screws are made with a central angle of 180 degrees or a central angle of 120 degrees, then wrapped around the container and welded in place. The semi-tubular jacket provides heat transfer to heat or cool the contents of your tank. Typically for higher temperature applications, a half-pipe is placed outside or under your tank, so steam or ice water can flow continuously. Semi-tubes are commonly used in high temperature applications where the contents of the tank must be stored at a high temperature or heated or cooled rapidly.
Semi-tubular jackets welded to a storage tank or pressurized tank are excellent tools for heating or cooling the contents of the tank. The half-pipe is exactly what it looks like, it is a half-pipe and it is welded to the outside of the tank so that heat can flow out of the tank to the contents inside the tank. It can also be used for cooling in the same way with cold water.
This piping is located on the outside of the tank and allows the flow of liquid or gas control around the contents of the tank without directly interacting with it (such as cooling water, steam or oil). Hot) flow. Semi-tubular jackets are suitable for temperature control and alternating heat and cold cycles. This type of jacket is more limited in terms of tank movement and tank installation. Semi-tubular jackets are more suitable for larger heat transfer areas.
Ordinary jacket Ordinary jacket (double wall) Conventional (Double Wall) Jacketing
Ordinary jackets are used to warm and cool the contents of the tank or container. These jackets create a circular section that allows the heating and cooling environment to flow throughout the tank. An ordinary jacket, simple and without any internal components, is generally very inefficient for heat transfer because the flow environment has low speed and heat transfer coefficient. Internal components include straps that spiral around the jacket and excitation nozzles that cause high turbulence at the point of liquid entry into the jacket. This type of jacket is the heaviest and thickest option. Ordinary double-breasted jackets are still very useful for heating and cooling flexibility, which is due to the ability to divide the regular jacket into areas, but if necessary, you can cover the whole tank evenly. Have.
Plate coils are often very similar to dimple jackets, but are produced separately as prefabricated jackets and then fastened to a container. They are slightly less efficient than dimple jackets because there is a double-walled metal layer for heat transfer (plate winding inside the surface and tank wall). This type of jacket should be installed more carefully to the tank process to prevent gaps in the insulation and the tank.
Dimple Jacket Dimple Jacket
This type of equipment especially in food industry, distillery, chemical industry, cosmetics industry, dairy industry a>, petrochemical industry, and pharmaceutical industry. The dimple jacket recovers the heat reaction at high temperature to maintain a constant temperature. This equipment is also used to reduce the viscosity of some liquids by transferring heat energy between the heat transfer fluid (liquid or gas) and the product in the equipment.
Dimple jacket tanks are used for tanks that do not require drastic temperature changes. This type of outer jacket reduces weight, required wall thickness and reduces costs. However, due to the thin layers, they can not be used for heat shock processes. Cooling and heating the tank or pressurized tanks can be welded seamlessly integrated jacket directly on any surface.
Welded vests provide a way to transfer heat but are not recommended for intermittent cooling and rapid heating periods. Pressure and temperature ranges are performed using steam or hot water. Dimple coats use a layer of thin stainless steel that is regularly welded to the tank body. Welded and perforated areas are called pits, which cause turbulence of the heating or cooling fluids flowing through the jacket.